Tata & Howard assisted the City of Everett, MA with their Lead Service Replacement Project from 2018-2024. Phases 1 and 2 included replacement or material confirmation of approximately 580 services between spring 2019 and fall 2022. Phase 3 of the project addressed an additional 300 services. Tata & Howard provided design, construction administration, and resident project representative services for all three phases of the project.
Design services included attending the kickoff meeting with City and reviewing existing information including tie-cards, the City’s existing GIS database that includes service material, and the City’s master list of services with service material.Each service was field verified to confirm exterior conditions. Each design phase included completion of 50% and 95% design documents, preparation of probable cost estimates, preparation of bid documents and coordination with purchasing agent, attending meetings with City, and providing recommendation to award contract to the lowest qualified bidder.
Construction Administration services for each phase included attendance at progress meetings and site visits, review of submittals, request for information, and purchasing change orders and payment applications. As-built record tie-cards were completed for each address and the master inventory of service material was updated as construction on each phase progressed.
Resident Project Representation services included full time on-site observation during construction, reviewing schedules, serving as Engineers’ liaison with Contractor, completing reports, reviewing pay apps, and issuing certification of substantial completion.
Hooksett Village Water Precinct (HVWP) Phase I Water Distribution and Storage Improvement Project is the first of three major drinking water components of the RTIA Tax Increment Financing (TIF) District economic development initiative sponsored by the Town of Hooksett. The project consisted of the construction of 1,800 linear feet of distribution system improvements in the Vista Drive area, a new 0.40 million gallon capacity glass-fused-to-steel tank, and 350 linear feet of associated transmission main from Daniel Webster Highway to Main Street.
The Precinct has been partnering with the Town, Sewer Commission, local businesses, committees, residents and area developers to encourage TIF-based infrastructure projects. TIF can be used to fund improvements that benefit the whole community by attracting new development, revitalizing blight, and/or enacting quality of life projects. This can significantly expand the tax base and provide more or easier access to services for residents with less financial impact.
Project Details
Hydraulic modeling studies completed in 2020 as part of the Precinct’s asset management program showed that distribution improvements were needed in the Vista Drive area to relieve a bottleneck that was critically restricting flow from the existing Quarry Tank and nearby wells. The Vista Drive area water main replacement/extension was listed as a Top Priority in the Precinct’s March 2021 Asset Management Plan Update. This area is the closest and primary source of water and fire protection for the TIF District, and a direct connection to the area is imperative to efficiently transmit water to the TIF District.
The Thompson Comer Tank is critical to water system hydraulics, not only for fire flow purposes but also for redundancy, emergency resiliency, and operational flexibility. It is inextricably linked to the operation of the Quarry Tank and the TIF District. Unfortunately, it had deteriorated to the point where it needed replacement. The new, slightly larger capacity replacement tank allowed the Quarry Tank to be taken offline as needed for O&M or emergencies; provide backup storage for the TIF district; allow the Quarry Tank to operate at 100% capacity; and improve overall energy efficiency by increasing off-peak operations.
Replacement of the existing Thompson Corner Tank also served as the permanent action plan to address a Significant Deficiency outlined by the New Hampshire Department of Environmental Services (NHDES) in October 2020. The deficiency identified was severe deterioration of the coating on the inside and outside of the tank. NHDES required that funding be authorized by March 2022 and a tank construction contract be awarded by October 2022.
The cost to replace the Thompson Corner tank and install the Vista Drive area water main and associated transmission main was $2,464,000 and was funded by 2021-22 NH Drinking Water & Groundwater Trust Fund (DWGTF) and NHDES American Rescue Plan Act (ARPA) Funds.
And the Winner Is…
Each fall, the Granite State Rural Water Association holds a drinking water taste test at its Annual Operator Field Day and Exhibit. In fall 2024, just after the completion of the project, HVWP had the honor of winning the contest! We are very proud of the collaboration and efforts of both HVWP and the Tata & Howard team for the incredible success of our partnership.
Tata & Howard provided engineering services for permitting, design, and bidding of the Trinity Avenue Pump Station at the Trinity Avenue Wellfield (new source) and provided assistance with permitting, design, and reporting to the Massachusetts Department of Environmental Protection (MassDEP) for the proposed Trinity Avenue Well site.
The property was owned by the Massachusetts Division of Fisheries and Wildlife (DFW), and the Grafton Water District swapped land with the DFW to obtain ownership and control of the Trinity Avenue site. Test wells were installed and short-term pump tests were completed on each of the wells. Based on the results of the tests, it was recommended to install a three well configuration of 18-inch x 12-inch gravel packed wells resulting in approximately 840 gallons per minute (gpm). The work under this contract included the completion of the Request for Site Exam and Pump Test Proposal for submission to MassDEP, installation and development of three (3) 18” x 12” gravel packed wells and pitless adapters, installation and development of approximately five 2-1/2” diameter observation wells, installation of two staff gages and piezometers, performing a five-day pump test, and collection and analysis of water quality.
The project also included an evaluation of alternatives for the access road including installation of a bridge or an open bottomed culvert, and Tata & Howard assisted with the preparation of permanent easements for the installation of utilities and roadway to the well site. In addition, Tata & Howard prepared and submitted an NOI to the Grafon Conservation Commission.
Design included double wythe block and interior concrete painted block with wood truss roof and asphaltic shingles. Security included chain link fence, gates, locks, intrusion alarms, and lighting. Tata & Howard also assisted with the coordination of the installation of three-phase power to site. Chemical feed at the station includes KOH for pH adjustment and chlorine gas for disinfection. Standby power was included in an outdoor enclosure. The design also included 900 feet of new 12-inch water main for 4-log removal.
Tata & Howard also provided construction administration and resident observation services.
The water distribution system in the City of Newton, MA (City) serves approximately 90,000 people and includes 319 miles of water main ranging from 2-inches up to 30-inches. There is a southern pressure zone, a northern pressure zone, and three additional high service areas. All water is supplied by Massachusetts Water Resources Authority (MWRA) and the system utilizes two tanks, the Waban Hill Reservoir and the Oak Hill Tank.
Installation of the 24-inch cast iron piping in 1890
The Waban Hill Reservoir (Reservoir) is located in the Chestnut Hill area of Newton and serves the southern pressure zone.The Commonwealth Avenue Pump Station, operated by the MWRA, serves Newton’s southern pressure zone and fills the Reservoir. The Reservoir has a capacity of approximately 10 million gallons (MG) with four chambers that were built in stages: Chamber 1 was constructed in 1891, Chamber 2 in 1901, and Chambers 3 and 4 in 1917.Each chamber is approximately 2.5 MG.At the center of the reservoir is a gate chamber building that houses the influent and effluent valves and piping to each of the chambers as well as the 90-inch diameter central core standpipe.
Figure 1
As shown in Figure 1, there is a 24-inch diameter common inlet/outlet line that fills the interior standpipe and then overflows equally into all four chambers. When drawing, the 24-inch diameter check valve opens and draws through the effluent lines and out the common inlet/outlet. An additional 24-inch diameter inlet/outlet pipe is located in the corner of Chamber 2 that operates Chamber 2 only if needed. During construction, Chamber 2 was used to feed the system through the secondary inlet/outlet pipe while work was completed on the effluent valves for all chambers.During construction, the effluent pipe from Chamber 2 to the core was plugged so that work could be performed on the piping and valve while keeping Chamber 2 in service.
All chambers have a drain line and valve that manifold into a 24-inch diameter drain line that runs under the existing common inlet/outlet pipe. The bottom of the interior standpipe as well as the standpipe overflow both drain into the 24-inch drain line.
Design
The original scope of the repair project included rehabilitating the 90-inch diameter standpipe, replacing four 24-inch effluent valves, and replacing the asphalt shingle roof.
Figure 2
Prior to construction, it was important to review the impacts of removing Chambers 1, 3, and 4 from service on the distribution system.The existing hydraulic model for the City was used to evaluate pressures and available fire flow throughout the system with just Chamber 2 online.The inlet/outlet pipe for Chamber 2 runs down Commonwealth Avenue to the Pump Station (blue line in Figure 2) while the main inlet/outlet pipe from the Central Core runs down Ward Street to the Pump Station (red line in Figure 2). Changing the location of where water enters the system from the Reservoir in turn impacted the hydraulics at certain areas of the system, specifically at higher elevations north of the Reservoir.A recently installed 12-inch diameter interconnection between the two feed lines was opened, reducing the overall headloss in the system.
The design required a contingency plan, addressing potential challenges such as losing the entireReservoir due to a water main break on the inlet/outlet pipe to Chamber 2. Through close coordination with T&H, the City, and MWRA, an emergency response plan was created that added enhanced scenarios.T&H evaluated the model for the best location of a mobile pumping unit and location of pressure relief valves. The City installed additional hydrants so the City could use MWRA’s mobile pumping unit if needed to pump from the northern pressure zone to the southern pressure zone, which required coordinating availability of equipment with MWRA.
Following a review of the challenges, the design scope was revised. Final design and bidding on the project included standpipe rehabilitation, effluent valve and piping replacement, drain valve replacement, check valve replacement, and asphalt shingle roof replacement as well as the standpipe cover and man-way, interior lighting improvements, and instrumentation.
Construction Challenges
There were many construction challenges to overcome as part of the design. Record drawings indicated an isolation valve was located on the common inlet/outlet pipe; however, the valve was unable to be found. A new valve was installed as a change order for the project.
The construction contractor was limited to light loads due to the uncertainty of the structural integrity of the roof to support specific loads, meaning no cranes or heavy equipment could be used, and spanning a crane from the access road to the gate chamber was cost prohibitive.
The existing valves were embedded in concrete and the flanges were severely deteriorated.Because of the age of the pipe, angles and bolt patterns were not easily matched with modern piping.Therefore, stainless steel piping was used to fabricate the needed angles to connect the new valves to the common inlet/outlet pipe.
The standpipe was showing signs of severe deterioration.Under recommendations from MassTank, specialty repairs were required to prolong the life of the standpipe. Steel plates were installed at the joints within the standpipe, both interior and exterior surfaces were sand blasted, a 200 mil epoxy coating was installed on the interior surfaces, and a 10 mil coating was applied to all exterior surfaces.
Initial filling of the reservoir caused Chamber 2 to fill faster than Chambers 1, 3, and 4 which caused the Commonwealth Ave. Pump Station to shut down.Therefore, the MWRA mobile pumping unit was relocated to the Waban Hill Reservoir and water was pumped from the hatch in Chamber 2 through the hatch in Chamber 1 which was connected to Chamber 3 and 4 through the central core.
Conclusion
Construction was completed in February 2024 and the project was highly successful with minimal service interruption due to a close working partnership with Tata & Howard, the City of Newton (client), and MWRA.
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