The Importance of Incorporating Sustainability and Energy Efficiency into Modern Water Treatment

sustainability conceptMunicipal water treatment and distribution requires an exorbitant amount of resources, wreaking havoc on the environment and on budgets. And it’s getting worse. Over the past several years, operating costs have consistently been on the rise, while municipal budgets continue to shrink. In addition, regulatory requirements are increasing, forcing municipalities to upgrade treatment processes ahead of schedule. These changes result in limited unsustainable systems and utilities scrambling to find ways to manage their insufficient operational budgets while maintaining levels of service. The good news is that low-cost initiatives exist that can provide quick and significant cost and environmental savings and increase system sustainability.

When incorporating sustainability into water systems, utilities consistently rank capital cost, life-cycle costs, and service lifetime as the top three considerations, while climate change and habitat protection are the lowest ranked factors. These statistics highlight the extreme fiscal challenges facing utilities today. While environmental factors are certainly important, water systems simply do not have the luxury to place them above financial concerns, as budgets are reaching a critical juncture. In short, cost drives decision-making. Fortunately, energy efficiency and sustainability result in a healthier environment, even when implemented primarily for cost-savings.

wayland water treatment plant
Tata & Howard recently completed a water audit for the Town of Wayland, MA.

There are many technologies and practices that water systems employ to increase sustainability and energy efficiency, the most common of which is reducing non-revenue water (NRW). NRW includes real losses, the majority of which is the result of leaks in the distribution system. In fact, the United States loses about seven billion gallons of water every day to leaking pipes — enough to supply the nation’s ten largest cities with water — and this lost water puts a strain on supply, budgets, and the environment. Reducing NRW is most easily accomplished with a water audit, which helps water systems identify the causes and true costs of water loss, and develop strategies to reduce water loss and recapture lost revenue. Water audits are often the most cost-effective and efficient solution to increasing demand, and the return on investment of a water audit is typically less than one year. Effective water loss control programs reduce the need for facility upgrades and expansions as well as the need to find additional sources, while the recovered water helps systems to generate revenue and meet demand. In addition, an effective water loss control program protects public health by identifying the leaks from which disease‐causing pathogens can enter the system.

energy audit arizona
Tata & Howard completed energy audits for two water systems in Arizona.

Other technologies and practices include educating customers on water conservation, source water protection planning, automated meter reading, and trenchless pipe repair, as well as energy audits. Energy audits consider the efficiency of equipment and possible replacement, operational changes, and process control, and the audit itself includes monitoring power costs and usage, testing systems and equipment, and conducting on-site observations. By considering all aspects of a utilities’ operations, an energy audit is a roadmap for a plan of action that provides optimal energy savings, and may include such initiatives as establishing a required minimum efficiency for new installations and a “pay for performance” standard; monitoring power usage, costs, efficiency, and horsepower requirements in real time or on a schedule to maintain lowest possible costs; developing strategies to limit demand charges and provide training to understand power rates structures; instituting employee training and improving communication to establish efficiency standards; replacing pumps and equipment that test low in efficiency; reviewing operations to best match flow requirements to use pumping equipment at best efficiency points; and reviewing system piping for efficiency. When water utilities decide to integrate sustainability and efficiency into their operations and infrastructure, the best place to start is with energy and water loss. Energy saving and water loss reduction initiatives tend to have a quick return on investment while providing significant cost and environmental savings. Once the effects of these savings are realized, implementing other green initiatives becomes more appealing and justifiable to management and water boards.

long pond water treatment plant
The newly completed 8.0 mgd DAF Long Pond Water Treatment Plant incorporates several energy efficiency and sustainability features.

For new treatment plants, incorporating sustainability and efficiency features into the initial design allows the plant to function at a superior efficiency level right from the start. As an example, Tata & Howard provided design, permitting, and construction services for the new Dissolved Air Flotation (DAF) Long Pond Water Treatment Plant in Falmouth, MA. The project consisted of the construction of a new 8.0 mgd water treatment plant (WTP) for the existing Long Pond surface water supply.  The existing Long Pond Pump Station, constructed in the 1890s, operated under a Filtration Waiver issued by the Massachusetts Department of Environmental Protection and did not include filtration processes to remove algae, organics, or particulates from the water.  The new WTP provides the Town with several key benefits:

  • Meets the current regulatory requirements of the Long Term 2 Enhanced Surface Water Treatment Rule;
  • Reduces disinfection by-products and organics;
  • Removes pathogens, taste, odor, and algae/algae toxins;
  • Produces stable water quality;
  • Provides the flexibility to meet uncertain future regulatory and water quality challenges.

In addition to providing a solution to the water challenges faced by the Town of Falmouth, the Long Pond WTP also provided more sustainable and efficient operations, saving the Town money while also protecting the environment. Some of these initiatives included the following:

  • Recycling spent backwash water to head of plant and back into the treatment process, after it passes through a plate settler to remove solids;
  • Recycling laboratory analyzer and filter influent piping gallery analyzer discharges back into the treatment process;
  • Using filter-to-waste water after a filter backwash sequence as supply water for the next backwash, instead of using finished water for backwashing;
  • Discharging cleaner supernatant water off the top of the lined lagoons to an unlined infiltration lagoon and back into the ground to minimize residuals;
  • Use of local/native plants for landscaping, including an irrigation system using collected rainwater from roof drainage;
  • Interior and exterior LED lighting fixtures; and
  • Variable Frequency Drives (VFDs) on HVAC equipment and process equipment motors.

sustainability conceptEnergy efficiency and sustainability are no longer considered luxuries for water systems. Rather, incorporating green initiatives into infrastructure design and operational standards has become crucial to the future sustainability of water systems. And while utilities today value cost-effectiveness over environmentalism due to the criticality of their budgets, there will likely be a shift in thinking as these systems ease the burden of their unsustainable operational costs through effective practices such as energy efficiency and water loss reduction.




Dilla Street Water Treatment Plant Open House a Huge Success


On October 26, Milford Water Company held an open house for the newly completed Dilla Street Water Treatment Plant. Tata & Howard’s Randy Suozzo, P.E., Project Manager for the project, and Neil Callahan, Project Manager for R.H. White Construction Company during construction, led attendees on the tour and answered questions.

The event, which lasted four hours, was attended by nearly 150 people and garnered excellent reviews. “I found it very interesting and informative. The technology is incredible,” noted attorney Warren Heller. And attendee Bill Sanborn commented, “It’s good to see our dollars at work.”

Unlike its predecessor, which utilized slow sand filters constructed in the early 1900’s, the new plant uses dissolved air flotation (DAF) to filter impurities. The process, though technologically advanced, is simple to understand: particulates and contaminants are floated to the top of a filter tank and removed, and the resulting water is then further filtered through granulated activated carbon (GAC) and chlorine tanks before being disbursed to water mains. In addition, the new treatment facility utilizes far less chlorine than its predecessor. Noted Milford Water Company Manager David Condrey, “We are putting in half what we put in with the old plant.”

The new facility also integrates multiple safety measures. Every step of the filtration process is precisely controlled by a Supervisory Control and Data Acquisition (SCADA) computer system, and the plant itself is monitored 24-hours a day. “There are over 300 alarms in the plant. Everything is tracked,” assured Callahan.

Milford water bottlesOpen House attendees were treated to custom bottled water. The bottles bore Milford Water Company labels and the water itself came directly from the treated water at the plant. Condrey said that Milford Water Company intends to continue bottling small batches of water to be donated at local road races and other community events.