Projects Archive - Tata & Howard

Sewer Feasibility Study and Sewer System Design — New Fairfield, CT

Tata & Howard completed a Sewer Feasibility Study for the Town of New Fairfield, CT to determine the feasibility of developing a sewer service area for the Town of New Fairfield town center/business district, municipal town buildings and schools, and other properties within the proposed sewer service area as well as transporting the wastewater to the City of Danbury’s Wastewater Treatment Facility. The assessment included an estimate of projected flows for all properties within the planned service area and a comparison of total estimated flows to available capacity at the Danbury Wastewater Treatment facility. Design concept plans for the planned sewer service area included determination of collection system sewers and pump station locations. Part of the study included an evaluation of potential routes for transporting flows from the Fairfield Town Center service area to the City of Danbury collection system for treatment.

Estimated project budgetary costs for the sewer service area collection system, pump stations, and transport to the City of Danbury along with a phasing and implementation plan were included in the final draft report to the Town of New Fairfield.

Throughout the course of the project, a number of meetings with the Town were held to obtain Town input and comments including one meeting at the completion of the initial assessment phase, one meeting at the completion of the concept design phase, and a series of meetings and presentations at Town Selectboard meetings to obtain public input during the roll out of the final report.

Tata & Howard provided preliminary and final design of 2.7 miles of gravity sewers, one main pump station, four remote, submersible pump stations, 2.3 miles of force mains, , and 4,000 linear feet of low pressure sewer. The project also includes identifying easements, land acquisition plans, preparation of permitting, and bidding assistance.

Preliminary design included survey, soil borings, preparation of base mapping, identification of utility requirements, a radio path survey and an opinion of probable cost.

Final design development includes final design of the main pump station, remote pump stations, gravity sewers, force main, and low-pressure sewers for connection to the City of Danbury collection system including site plans, profiles of force main and gravity sewers, pump station structures and chambers, electrical and controls, emergency generators, odor control, erosion and control plans, etc. Also includes design of the main pump station building designed to match the local aesthetic and mask it as a non-utility structure.

Construction Documents will be prepared by phasing construction under four contracts:

Year 1 – Phase 1: Main Pump Station and force main for connection to the Danbury System and Collection System for the Town Center and commercial district (Sewer Sheds 2 [commercial],
4, 5 and 8);
Year 2 – Phase 2: Collection System connecting schools, police, and fire facilities (Sewer Sheds 1 and 2 [residential]);
Year 3 – Phase 3: Additional Collection System connecting additional commercial properties, The Birches 55+ community, The Woods at Dunham Pond 55+ community, The Good Shepherd Lutheran Church, and potential future land development along Route 37 (Sewer Sheds 3, 6, and 7).

Barnstable, MA Maher WTP Upgrades

Photo courtesy of Waterline Industries Corporation

Tata & Howard provided engineering services for a completion of a pilot test proposal, pilot testing, and pilot test report to evaluate the use of granular activated carbon (GAC) to treat PFOS/PFOA, advanced oxidation to treat 1,4 dioxane, and LayneOx and greensand pressure filtration to remove iron and manganese from the source waters (Well No. 1, Well No. 2, and Well No. 3) at the existing Maher Water Treatment Plant. Pilot testing was performed, submitted, and approved by MassDEP in July 2017. The pilot test report was prepared and submitted in January 2018 to MassDEP.

Tata & Howard also provided engineering design, permitting, bidding, and construction services for the expansion of the existing Maher Water Treatment Plant. Upgrades include a new 90’ x 90’ pre-engineered metal building, GAC treatment, chemical feed upgrades, electrical upgrades at the existing plant including a new stand-by generator, and miscellaneous piping and site work. The new carbon filtration building include granular activated carbon (GAC) filters designed to remove PFAS. In addition to PFAS, the facility will include treatment processes to treat 1,4 dioxane and iron and manganese in the drinking water.

This project involved Massachusetts public construction laws and procedures.

Paxton, MA Stormwater Pipe Infrastructure

Tata & Howard provided engineering services for the design for approximately 7,000 linear feet of stormwater pipe to replace existing pipe on West Street from Pleasant Street to Mill Street in Paxton, Massachusetts.

A qualified subconsultant was retained by Tata & Howard for a topographical and planimetric survey including 2-foot contours, existing structures and utilities, existing utility easements, limits of right of ways, and other features of the work area. Tata & Howard prepared the design plan with profile views and technical specifications for construction of the project in three separate phases, as follows:

Approximately 2,300 linear feet of stormwater drain on West Street from Pleasant Street to Shanandoah Drive;
Approximately 1,700 linear feet of stormwater drain from Shanandoah Drive to Holbrook Lane; and
Approximately 3,000 linear feet of stormwater drain from Holbrook Lane to Mill Street.

Three separate bid documents were prepared to bid the project in the three separate phases.

The proposed stormwater drain pipe and mitigation measures were incorporated into the Notice of Intent that was completed for the concurrent water main replacement on West Street. The proposed stormwater drain pipe was incorporated into the Massachusetts Department of Transportation (MassDOT) permit for work within the state highway layout that was completed concurrently for the water main replacement on West Street.

Tata & Howard prepared and submitted an estimate of probable construction cost for the stormwater drain pipe at the 75% and final stage of completion to assist the Owner in obtaining Town funding.

Everett, MA Lead Service Line Replacement

Tata & Howard assisted the City of Everett, MA with their Lead Service Replacement Project from 2018-2024. Phases 1 and 2 included replacement or material confirmation of approximately 580 services between spring 2019 and fall 2022. Phase 3 of the project addressed an additional 300 services. Tata & Howard provided design, construction administration, and resident project representative services for all three phases of the project.

Design services included attending the kickoff meeting with City and reviewing existing information including tie-cards, the City’s existing GIS database that includes service material, and the City’s master list of services with service material. Each service was field verified to confirm exterior conditions. Each design phase included completion of 50% and 95% design documents, preparation of probable cost estimates, preparation of bid documents and coordination with purchasing agent, attending meetings with City, and providing recommendation to award contract to the lowest qualified bidder.

Construction Administration services for each phase included attendance at progress meetings and site visits, review of submittals, request for information, and purchasing change orders and payment applications. As-built record tie-cards were completed for each address and the master inventory of service material was updated as construction on each phase progressed.

Resident Project Representation services included full time on-site observation during construction, reviewing schedules, serving as Engineers’ liaison with Contractor, completing reports, reviewing pay apps, and issuing certification of substantial completion.

HVWP Water Distribution and Storage Improvement Project

Background

Hooksett Village Water Precinct (HVWP) Phase I Water Distribution and Storage Improvement Project is the first of three major drinking water components of the RTIA Tax Increment Financing (TIF) District economic development initiative sponsored by the Town of Hooksett. The project consisted of the construction of 1,800 linear feet of distribution system improvements in the Vista Drive area, a new 0.40 million gallon capacity glass-fused-to-steel tank, and 350 linear feet of associated transmission main from Daniel Webster Highway to Main Street.

The Precinct has been partnering with the Town, Sewer Commission, local businesses, committees, residents and area developers to encourage TIF-based infrastructure projects. TIF can be used to fund improvements that benefit the whole community by attracting new development, revitalizing blight, and/or enacting quality of life projects. This can significantly expand the tax base and provide more or easier access to services for residents with less financial impact.

Project Details

Hydraulic modeling studies completed in 2020 as part of the Precinct’s asset management program showed that distribution improvements were needed in the Vista Drive area to relieve a bottleneck that was critically restricting flow from the existing Quarry Tank and nearby wells. The Vista Drive area water main replacement/extension was listed as a Top Priority in the Precinct’s March 2021 Asset Management Plan Update. This area is the closest and primary source of water and fire protection for the TIF District, and a direct connection to the area is imperative to efficiently transmit water to the TIF District.

The Thompson Comer Tank is critical to water system hydraulics, not only for fire flow purposes but also for redundancy, emergency resiliency, and operational flexibility. It is inextricably linked to the operation of the Quarry Tank and the TIF District. Unfortunately, it had deteriorated to the point where it needed replacement. The new, slightly larger capacity replacement tank allowed the Quarry Tank to be taken offline as needed for O&M or emergencies; provide backup storage for the TIF district; allow the Quarry Tank to operate at 100% capacity; and improve overall energy efficiency by increasing off-peak operations.

Replacement of the existing Thompson Corner Tank also served as the permanent action plan to address a Significant Deficiency outlined by the New Hampshire Department of Environmental Services (NHDES) in October 2020. The deficiency identified was severe deterioration of the coating on the inside and outside of the tank. NHDES required that funding be authorized by March 2022 and a tank construction contract be awarded by October 2022.

The cost to replace the Thompson Corner tank and install the Vista Drive area water main and associated transmission main was $2,464,000 and was funded by 2021-22 NH Drinking Water & Groundwater Trust Fund (DWGTF) and NHDES American Rescue Plan Act (ARPA) Funds.

And the Winner Is…

Each fall, the Granite State Rural Water Association holds a drinking water taste test at its Annual Operator Field Day and Exhibit. In fall 2024, just after the completion of the project, HVWP had the honor of winning the contest!

Since Hooksett Village Water Precinct won the water taste test contest at Granite State Rural Water Association Operator Field Day this fall, they were able to represent New Hampshire in the National Rural Water Association’s The Great American Water Taste Test, where they won second place out of 43 systems in the National Rural Water Association’s “The Great American Water Taste Test” in Washington D. C. in February 2025. Mike Heidorn, P.G., Superintendent, represented HVWP and accepted the award.

We are very proud of the collaboration and efforts of both HVWP and the Tata & Howard team for the incredible success of our partnership.

Grafton Water District, Trinity Avenue Well Site and Pump Station

Tata & Howard provided engineering services for permitting, design, and bidding of the Trinity Avenue Pump Station at the Trinity Avenue Wellfield (new source) and provided assistance with permitting, design, and reporting to the Massachusetts Department of Environmental Protection (MassDEP) for the proposed Trinity Avenue Well site.

The property was owned by the Massachusetts Division of Fisheries and Wildlife (DFW), and the Grafton Water District swapped land with the DFW to obtain ownership and control of the Trinity Avenue site. Test wells were installed and short-term pump tests were completed on each of the wells. Based on the results of the tests, it was recommended to install a three well configuration of 18-inch x 12-inch gravel packed wells resulting in approximately 840 gallons per minute (gpm). The work under this contract included the completion of the Request for Site Exam and Pump Test Proposal for submission to MassDEP, installation and development of three (3) 18” x 12” gravel packed wells and pitless adapters, installation and development of approximately five 2-1/2” diameter observation wells, installation of two staff gages and piezometers, performing a five-day pump test, and collection and analysis of water quality.

The project also included an evaluation of alternatives for the access road including installation of a bridge or an open bottomed culvert, and Tata & Howard assisted with the preparation of permanent easements for the installation of utilities and roadway to the well site. In addition, Tata & Howard prepared and submitted an NOI to the Grafon Conservation Commission.

Design included double wythe block and interior concrete painted block with wood truss roof and asphaltic shingles. Security included chain link fence, gates, locks, intrusion alarms, and lighting. Tata & Howard also assisted with the coordination of the installation of three-phase power to site. Chemical feed at the station includes KOH for pH adjustment and chlorine gas for disinfection. Standby power was included in an outdoor enclosure. The design also included 900 feet of new 12-inch water main for 4-log removal.

Tata & Howard also provided construction administration and resident observation services.

Rehabilitation of a 130 Year Old Tank, Newton, MA

About the System

The water distribution system in the City of Newton, MA (City) serves approximately 90,000 people and includes 319 miles of water main ranging from 2-inches up to 30-inches. There is a southern pressure zone, a northern pressure zone, and three additional high service areas. All water is supplied by Massachusetts Water Resources Authority (MWRA) and the system utilizes two tanks, the Waban Hill Reservoir and the Oak Hill Tank.

Installation of the 24-inch cast iron piping in 1890

The Waban Hill Reservoir (Reservoir) is located in the Chestnut Hill area of Newton and serves the southern pressure zone. The Commonwealth Avenue Pump Station, operated by the MWRA, serves Newton’s southern pressure zone and fills the Reservoir. The Reservoir has a capacity of approximately 10 million gallons (MG) with four chambers that were built in stages: Chamber 1 was constructed in 1891, Chamber 2 in 1901, and Chambers 3 and 4 in 1917. Each chamber is approximately 2.5 MG. At the center of the reservoir is a gate chamber building that houses the influent and effluent valves and piping to each of the chambers as well as the 90-inch diameter central core standpipe.

As shown in Figure 1, there is a 24-inch diameter common inlet/outlet line that fills the interior standpipe and then overflows equally into all four chambers. When drawing, the 24-inch diameter check valve opens and draws through the effluent lines and out the common inlet/outlet. An additional 24-inch diameter inlet/outlet pipe is located in the corner of Chamber 2 that operates Chamber 2 only if needed. During construction, Chamber 2 was used to feed the system through the secondary inlet/outlet pipe while work was completed on the effluent valves for all chambers. During construction, the effluent pipe from Chamber 2 to the core was plugged so that work could be performed on the piping and valve while keeping Chamber 2 in service.

All chambers have a drain line and valve that manifold into a 24-inch diameter drain line that runs under the existing common inlet/outlet pipe. The bottom of the interior standpipe as well as the standpipe overflow both drain into the 24-inch drain line.

Design

The original scope of the repair project included rehabilitating the 90-inch diameter standpipe, replacing four 24-inch effluent valves, and replacing the asphalt shingle roof.

Prior to construction, it was important to review the impacts of removing Chambers 1, 3, and 4 from service on the distribution system. The existing hydraulic model for the City was used to evaluate pressures and available fire flow throughout the system with just Chamber 2 online. The inlet/outlet pipe for Chamber 2 runs down Commonwealth Avenue to the Pump Station (blue line in Figure 2) while the main inlet/outlet pipe from the Central Core runs down Ward Street to the Pump Station (red line in Figure 2). Changing the location of where water enters the system from the Reservoir in turn impacted the hydraulics at certain areas of the system, specifically at higher elevations north of the Reservoir. A recently installed 12-inch diameter interconnection between the two feed lines was opened, reducing the overall headloss in the system.

The design required a contingency plan, addressing potential challenges such as losing the entire Reservoir due to a water main break on the inlet/outlet pipe to Chamber 2. Through close coordination with T&H, the City, and MWRA, an emergency response plan was created that added enhanced scenarios. T&H evaluated the model for the best location of a mobile pumping unit and location of pressure relief valves. The City installed additional hydrants so the City could use MWRA’s mobile pumping unit if needed to pump from the northern pressure zone to the southern pressure zone, which required coordinating availability of equipment with MWRA.

Following a review of the challenges, the design scope was revised. Final design and bidding on the project included standpipe rehabilitation, effluent valve and piping replacement, drain valve replacement, check valve replacement, and asphalt shingle roof replacement as well as the standpipe cover and man-way, interior lighting improvements, and instrumentation.

Construction Challenges

There were many construction challenges to overcome as part of the design. Record drawings indicated an isolation valve was located on the common inlet/outlet pipe; however, the valve was unable to be found. A new valve was installed as a change order for the project.

The construction contractor was limited to light loads due to the uncertainty of the structural integrity of the roof to support specific loads, meaning no cranes or heavy equipment could be used, and spanning a crane from the access road to the gate chamber was cost prohibitive.

The existing valves were embedded in concrete and the flanges were severely deteriorated. Because of the age of the pipe, angles and bolt patterns were not easily matched with modern piping. Therefore, stainless steel piping was used to fabricate the needed angles to connect the new valves to the common inlet/outlet pipe.

The standpipe was showing signs of severe deterioration. Under recommendations from MassTank, specialty repairs were required to prolong the life of the standpipe. Steel plates were installed at the joints within the standpipe, both interior and exterior surfaces were sand blasted, a 200 mil epoxy coating was installed on the interior surfaces, and a 10 mil coating was applied to all exterior surfaces.

Initial filling of the reservoir caused Chamber 2 to fill faster than Chambers 1, 3, and 4 which caused the Commonwealth Ave. Pump Station to shut down. Therefore, the MWRA mobile pumping unit was relocated to the Waban Hill Reservoir and water was pumped from the hatch in Chamber 2 through the hatch in Chamber 1 which was connected to Chamber 3 and 4 through the central core.

Conclusion

Construction was completed in February 2024 and the project was highly successful with minimal service interruption due to a close working partnership with Tata & Howard, the City of Newton (client), and MWRA.

Wading River Pilot Study — Attleboro, MA

At the Wading River Water Treatment Plant, pilot testing, conducted by Blueleaf, Inc. and consulted by Tata & Howard, Inc., was performed to evaluate the removal of natural organic material for the reduction of disinfection byproduct formation in the distribution system, the reduction of manganese concentrations, and the removal of PFAS compounds. The removal of organic carbons by magnetic ion exchange (MIEX®), the removal of manganese by GreensandPlus™ filtration, and the removal of PFAS by FLOURO-SORB®-200 media, were found to be the most effective treatment processes.

Scaled satellite imagery of the existing Wading River Water Treatment Plant

Project Background

The City of Attleboro, Water Department (AWD) operates the Wading River Water Treatment Plant (WTP), located in Mansfield, MA, which includes two gravel packed supply wells and submersible well pumps, each pumping from a filter sand bed. The Wading River provides additional water to the filter sand basins via a steel pile dam and intake structure, and is considered a surface water source. The wells pump to the WTP where water is chemically treated with sodium hydroxide for pH adjustment, sodium hypochlorite for disinfection, polyphosphate for corrosion control, and hydrofluorosilicic acid for dental hygiene. Treated water flows through a 630,000-gallon, baffled concrete contact tank prior to being pumped into the water distribution system.

The Wading River source is historically a high source of organic matter, which act as disinfection byproduct (DBP) precursors in the distribution system. Despite efforts by the City to optimize existing treatment to reduce the formation of trihalomethanes (TTHMs), a class of DBPs, test results have indicated levels above the maximum contaminant level (MCL) of 80 micrograms/liter (µg/L) in some quarters, with locational running annual averages (LRAA) up to almost 85 µg/L at some sampling locations. To reduce DBP precursors and operate the WTP year-round, targeted treatment for organics removal will be required.

Locational Running Annual Average (LRAA) of TTHMs at several locations in the Attleboro drinking water distribution system

The Massachusetts Department of Environmental Protection (MassDEP) published a new combined MCL of 20 nanograms/liter (ng/L) for six perfluoroalkyl and polyfluoroalkyl compounds (PFAS) in October 2020. Following the publication of the new standard, testing for PFAS was conducted at the Wading River supply wells and the Wading River WTP finished water in September 2020, October 2020, January 2021, and monthly from April 2021 to September 2021. Laboratory results indicated PFAS results over the limit, suggesting a need for targeted treatment.

MassDEP guidelines require the completion of a series of permit applications and an engineering study including a pilot test proposal, pilot testing, and a pilot test report to evaluate, optimize, and summarize the treatment results. In accordance with those guidelines, three seasons of pilot testing were conducted: Season I, from March to April of 2022, Season II, from August to September of 2022, and Season III, from July to August of 2023. Per the standards to conduct a pilot study on surface water sources, the pilot test included one cold weather season and one warm weather season.

Pilot Testing

Two systems for organics removal were tested: 1) dissolved-air flotation (DAF) followed by dual-media filtration, and 2) magnetic ion-exchange (MIEX®) followed by GreensandPlus™ filtration. The MIEX® & GreensandPlus™ filtration process train was added to the pilot test following the discovery of elevated manganese levels during Season I of testing.

DAF clarification is a process similar to clarification by sedimentation, except that particles formed by coagulation are floated to the surface by the injection of air through a recycle stream at the bottom of the clarifier tank, instead of being allowed to settle to the bottom. The recycle stream is injected through specially designed nozzles, resulting in the formation of bubbles which adhere to formulated flocc particles and float to the surface, effectively clarifying the source water. Depending on the system utilized, typical DAF systems can operate with a surface loading rate of between 4 and 8 gallons per minute per square foot (gpm/sf). Optimal coagulation and flocculation conditions for DAF can be predicted by standard jar tests, which were conducted prior to Season I of testing. Polyaluminum chloride (PACI) was selected as the coagulant.

Dual-media filtration is a gravity operated, rapid-flow process widely used in water treatment. It is necessary to follow the coagulation, flocculation, and clarification processes with filtration to remove excess turbidity. Dual-media filters contain a layer of anthracite on top of a layer of fine sand, which rapidly remove residual solids from the water, trapping larger particles in the anthracite and smaller particles in the fine sand. The filters can be backwashed on a schedule determined by differential pressure across the filter or at periodic time increments.

Pilot mixers, flocculators, and dissolved-air flotation clarifier during Season III of pilot testing at the Wading River WTP

MIEX® is a specialized treatment process targeted at the removal of organic carbon, specifially dissolved organic carbon (DOC). MIEX® resin consists of ion exchange beads that contain magnetized components to form agglomerates from negatively charged organic particles. The MIEX® system utilizes a stirred up-flow contactor, resin settler, and a regeneration/recycle loop to remove total organic compound (TOC) in an efficient manner. Batches of resin are periodically regenerated in a sodium chloride brine solution, replacing the TOC with target chloride anions and leaving a concentrated brine and organics waste stream. Freshly regenerated resin, as well as new resin to make up for carryover losses, is fed to the reactor to maintain a consistent ion exchange capacity. Depending on the system utilized, hydraulic loading rates can range from 6 to 12 gpm/sf. Residuals from MIEX® systems consist of waste from the regeneration process, and depending on the frequency of regenerations, are typically 0.02% to 0.06% of the treatment flow.

Schematic of a typical MIEX® treatment system

GreensandPlus™, the trade name for Inversand’s oxide-coated sand product, is a manufactured filter media used for the removal of iron, manganese, hydrogen sulfide, arsenic, and radium from water supplies. The GreensandPlus™ process utilizes a layer of anthracite which acts as a physical filter for the manganese precipitated by the addition of the chlorine oxidant. Below the anthracite top layer is the oxide-coated sand media, which acts as a catalyst in the oxidation of the manganese. Manganese that is oxidized in this part of the process is then removed via adsorption or physical filtration.

For PFAS removal, two treatments were compared: 1) granular activated carbon (GAC) and 2) an anion-exchange removal, clay bentonite media, FLOUROSORB®-200.

GAC filtration has proven to be effective in removal of PFAS from drinking water at many locations throughout New England. GAC removes PFAS by adsorption, which is a physical process of accumulating a substance at the interface between the liquid and solid media phases. The GAC used in this pilot study was Calgon FILTRASORB 400, which is made from select grades of bituminous coal through a process known as reagglomeration to produce a highly active, durable, granular product capable of withstanding the abrasion associated with repeated backwashing, hydraulic transport, and reactivation for reuse. The Calgon FILTRASORB 400 can be recycled and reused through thermal reactivation to restore its adsorptive capacity, which eliminates the costs and long-term liability associated with the disposal of spent media.

CETCO’s FLOURO-SORB®-200 is a proprietary, NSF-certified, bentonite-clay adsorption media that is proven to effectively treat multiple variants of PFAS. The removal mechanism is similar to anion-exchange resins. FLOURO-SORB®-200 adsorbent media binds the entire spectrum of PFAS compounds, is not negatively impacted by most other water quality parameters such as dissolved or total organic carbon and chlorine and requires short empty bed contact times of two to three minutes.

Removal of Organic Compounds and Manganese

As mentioned previously, manganese concentrations were found to be higher than expected during Season I of testing. The first organics removal process, DAF and dual-media filtration, was utilized to remove manganese by several oxidation strategies. The oxidation of manganese causes it to precipitate out of solution, allowing it to be removed by direct filtration through the dual-media filters. The oxidation strategies included the oxidation of manganese by potassium permanganate, sodium hypochlorite, and chlorine dioxide. While potassium permanganate was the most effective oxidation chemical for direct filtration of manganese, none of the oxidation strategies were able to consistently maintain manganese concentrations below the secondary maximum contaminant level (SMCL) of 0.05 mg/L. Additionally, DAF followed by dual-media filtration did not consistently reduce DBP precursors to maintain TTHMs below the MCL of 80 μg/L in simulated distribution system sampling.

Box Plot of Pilot Influent Manganese Concentrations Compared to Monthly Historical Data, from Blueleaf’s “Warm-Water Season Pilot Study Report (September-August 2022).”

While GreensandPlus™ is more effective than dual-media filtration for manganese removal, providing additional oxidation of manganese with its oxide-coated media, the coagulated particles formed by DAF can be problematic for GreensandPlus™ media, “gumming up” the small particles with coagulant and reducing filter run times. Therefore, MIEX®, which does not coagulate organic particles for removal, was provided as an alternate pretreatment for the removal of organic compounds prior to manganese removal. MIEX® followed by GreensandPlus™ filtration was found to be effective for both organics and manganese removal, maintaining manganese concentrations below the SMCL, and removing DBP precursors to reduce TTHMs below 80 μg/L in simulated distribution sampling.

Removal of PFAS

Since many media have been shown to remove PFAS to non-detect levels, one way to measure the relative effectiveness of PFAS removal by a particular media is in terms of empty bed volumes (EBVs) between media replacement. By measuring PFAS breakthrough (defined as PFAS being higher than non-detect levels) at sampling points located 25%, 50%, 75%, and 100% through the treatment beds, EBVs for each treatment option were estimated. After 16 weeks of PFAS testing, GAC had treated almost 14,000 EBVs, and was providing 23% PFAS removal at the 25% tap, 41% removal at the 50% tap, 69% removal at the 75% tap, and 90% removal at the 100% tap. At the same time, FLOURO-SORB®-200 had treated approximately 68,600 bed volumes, and was providing 87% removal at the 25% tap, 85% removal at the 50% tap, and 100% removal at the 100% tap. The FLOURO-SORB®-200 media was determined to have a higher treatment capacity than GAC for PFAS removal.

Empty Bed Volumes Treated and PFAS6 result, by PFAS-removal process and sampling point

Conclusions

The DAF and dual-media filtration treatment process was utilized throughout the study to evaluate TOC removal and manganese removal by coagulation, oxidation, clarification, and filtration. A MIEX® and GreensandPlus™ treatment process was added during Seasons II and III as an alternate for TOC and manganese removal. Both processes were found to be effective in removing TOC, however, the MIEX® & GreensandPlus™ process was more effective than the DAF & dual-media filtration process in removing TOC and reducing DBP formation. Additionally, the MIEX® & GreensandPlus™ process more consistently removed manganese to concentrations under the SMCL than the DAF & dual-media filtration process. FLOURO-SORB®-200 clay bentonite anion-exchange media was found to have a higher capacity for PFAS removal than GAC. FLOURO-SORB®-200 showed significantly more bed volumes treated before PFAS breakthrough at the 25% and 50% taps than GAC showed at breakthrough of the equivalent sample tap, making it a more effective treatment media for removal of PFAS.

PFAS Mitigation, Shrewsbury, MA

A PFAS Journey to Determine Effective Management and Treatment Options

Tata & Howard is working with the Town of Shrewsbury, MA to address perfluoroalkyl and polyfluoroalkyl substances (PFAS) in the groundwater. The Town of Shrewsbury water system serves a population of approximately 38,300. The system consists of about 200 miles of main, nine active groundwater wells from three well sites, three pressure zones, six storage tanks, and one water treatment plant. The 7.0 million gallon per day (mgd) Home Farm Water Treatment Facility utilizes biological treatment for removal of manganese.

In 2020, Shrewsbury detected PFAS in the wells. Sampling has indicated that PFAS is present in most of the wells operated by the Town but under the maximum contaminant level (MCL) of 20 nanograms per liter (ng/L) for PFAS6 as regulated by the Massachusetts Department of Environmental Protection (MassDEP) which includes the sum of concentrations for PFOS, PFOA, PFHxS, PFNA, PFHpA, and PFDA. Raw water from one well site, the Sewell Well, has been consistently higher than 20 ng/L; but the finished water from all wells after treatment at the Home Farm Water Treatment Plant has been in compliance and consistently less than 16 ng/L. Most of the PFAS is in the form of PFOA and PFOS which are the two compounds for which the EPA has developed a proposed MCL. The PFOA indicated by the green bar in Table 1 is higher than the proposed Federal MCL of 4 ng/L.

Currently, the Town has been managing the sources to improve water quality and stay under the current MCL of 20 ng/L for PFAS6. A mass balance is utilized to estimate finished water PFAS concentrations based on updated sample results and changes in the operation of the sources. Tata & Howard created the base tool which can be used to see how changes to PFAS levels or flow rates can affect the finished water concentration.

Table 2 represents existing conditions. The numbers used for PFAS are the highest results from each individual well observed in a year of sampling data, showing the finished water level is about 16 ng/L. As long as the PFAS concentrations in the wells remain consistent, the Town will remain in compliance. If sample results change and they see an increase in PFAS concentration at Sewell, the Town will make adjustments using the mass balance to manage the sources to remain in compliance.

The Town cannot manage sources like this indefinitely. They decided to move forward with reviewing PFAS treatment options and pilot testing to determine the best course of action if/when treatment is required.

Tata & Howard and the Town considered three treatment options. The first option is anion exchange, which uses a resin with positively charged ions. These are typically single use resins and require one to three minutes of empty bed contact time. The next option is Granular Activate Carbon (GAC) which uses adsorption. This media can be made from different types of carbon sources that can be recycled through thermal reactivations and requires a ten minute empty bed contact time. There are limitations with GAC on some of the short chain PFAS. The third type is novel media, which includes other types of media that do not fall into the first two categories. The novel media piloted uses an adsorption process that is classified as a single use resin and has a two to three minute empty bed contact time.

Shrewsbury’s pilot testing utilized three anion exchange resins from two suppliers (one of which was regenerative), a coal-based GAC, and a novel media. The novel media selected works like GAC since it is not as sensitive to chlorine and chlorides, which can impact the effectiveness of anion exchange resins.

The GAC pilot test utilized two 6-inch columns in series rather than one very tall column to give more flexibility for installation and backwashing. A total of 10 gallons of media were installed with a loading rate of 7.5 gal/ft2 and an empty bed contact time of approximately ten minutes. The anion exchange and novel medias each utilized one 6-inch column with five gallons of media installed, a loading rate of 11.25 gal/ft2, and an empty bed contact time of approximately two minutes.

The water source was a tap on the effluent line from the existing filters using finished water that had been treated for manganese removal but not any of the chemical additions of KOH, phosphate, chlorine, and fluoride. There were control valves so the water only came through the unit when the treatment plant was online, which is typically more than 20 hours per day.

There was an initial baseline water quality sampling event at the start, at the end of week 20, and at the end of piloting. PFAS samples were taken day one, day seven, and then monthly for the duration of the pilot. Samples were taken from the 25% sample tap until breakthrough (50% of the raw water PFAS levels, so between 6 and 7 ppt), then at the 50% tap.

Table 3 shows the result from the different taps at the end of the pilot. The anion exchange results are from the best performing anion exchange resin. GAC was first detected in week 8 with breakthrough in the 25% tap in week 16 and the 50% tap in week 44. There was a detected amount in the final sample tap in week 64, which was the final week of the testing.

Anion exchange had the longest time to first detect but the 25% breakthrough for all anion exchange and novel media were all within a sample event or so of each other and occurred between weeks 44 and 52. The novel media had breakthrough of the 50% tap at week 60 and was detected in the 100% tap at the final week while the anion exchange was ND in the 100% tap at the end of the pilot.

Table 4 is a summary as to what the permanent filter system may look like. The filters are similar in size but the number of recommended filters differs for each resin. The overall building footprint is similar as well. The anion exchange did perform slightly better than the novel media, however, the overall PFAS removal results over the duration of the pilot was similar. Because of this, construction costs, long term media replacement costs, and operational considerations were included as part of the media selection process.

The Town has chosen to use novel media because it allows for some backwashing and chlorination, reducing the potential of biofilm buildup and potential capacity loss due to increased headloss through the media. Additionally, the novel media has a smaller footprint in comparison to GAC. The Town of Shrewsbury’s current PFAS levels do contain mostly PFOS and PFOA at concentrations higher than the proposed Federal regulations for those two compounds. Also, based on reviewing the data of the PFAS6 compounds, PFOA was the compound first detected for all media; also, the majority of the detected PFAS6 concentrations in the effluent throughout the pilot were PFOA.

One additional challenge moving forward is the design of the facility so the water goes through the manganese treatment first, the new PFAS treatment next, and finally utilizes the existing clearwell for chlorine contact, with finished water pumping into the system, all while keeping the existing treatment online during construction and start up. Tata & Howard is currently designing the facility which is being funded through the MassDEP State Revolving Fund.

Four Water Storage Tanks, Westfield, MA

Tata & Howard provided engineering services to the City of Westfield for its water tanks, most recently the Provin Tank. For background, the City of Westfield water system consists of 242 miles of water main ranging in size from under 4-inches up to 24-inches and has one main service area. There are also four small high service areas, each of which utilizes a booster pump station. There are nine groundwater supply sources and one active surface water supply source, the Granville Reservoir, and there are interconnections with the City of Springfield at three locations. The system has a total of four tanks with a total capacity of 11.2 million gallons (mg). In 2014, a Condition Assessment Report was completed for each of the City’s four prestressed concrete tanks in order to evaluate condition of each tank and provide recommendations for required rehab work.

The site of the East Mountain Tank, a 2.7 mg tank constructed in 1961, was deemed a “hard hat zone” due to its declining condition. The dome and dome cap were determined to be in fair to poor condition, showing significant deterioration of concrete, and it was further determined that the dome would need to be completely replaced. Due to the significant rehabilitation required, the City decided to construct a new tank. Tata & Howard started the design of the new East Mountain Road Tank in 2017, and the new tank was constructed and operative by 2020.

Wanting to be proactive and avoid the deterioration found at the old East Mountain Road Tank, the City contracted Tata & Howard in 2020 to design and bid the rehab of the City’s three other tanks: the Northwest Road Tank, Sackett Tank, and Provin Mountain Tank.

Rehab work required on the Northwest Road Tank, which was constructed in 1975, consisted of exterior cleaning and coating, repairing of concrete patches, replacing access hatches, replacing the dome vent, and installation of a new overflow screen.

The Sackett Tank, which was more recently constructed in 1991, only required exterior cleaning and coating and replacement of an access hatch.

The Provin Mountain Tank, which is located in the southeastern corner of City, is a 5.0 mg prestressed concrete tank originally constructed in 1967. Measuring 148 feet in diameter and standing 40 feet high, it connects to the system via a 16-inch line. The original scope of the rehab work needed was as follows:

Exterior cleaning and coating
Concrete patch repairs
Injecting a polyurethane grout into a crack
Replace dome hatch and dome vent
Install new overflow screen
Evaluate and repair exposed and broken prestressed wires

With all of these tanks being prestressed concrete, prestressed wires are wrapped tightly around the dome ring as reinforcement to hold the weight of the water. In October 2021, the contractor arrived on site to complete the rehab work on the Provin Mountain Tank. When they started chipping away at loose concrete, it was discovered just how bad the condition of the dome ring was. Each day, more wires were found broken, with more than one third of the total wires found to be broken. The dome was in danger of potential collapse.

The team reconvened to discuss next steps on the project. During rehab work, the contractor surveyed the surrounding area to see if any residents were potentially in the path of the tank if it were to collapse. The tank level was lowered to about 25% capacity, and it was decided to complete repairs on the tank to act as a temporary fix. Temporary repair work began in October 2021 and was completed in April 2022, consisting of the following:

Remove all loose gunite material and broken wire by hand
Apply shotcrete to the dome ring face and provide a uniform surface
Install prestressing strand, Teflon shims, and anchors
Apply shotcrete to fully encapsulate the prestressing strand
Repeat for subsequent layers (estimate 3-4 layers, 17 strands total, 0.6 inch each)
Pressure-wash top surface and face of dome ring
Seal surface cracks on the top surface of the dome ring with Sika 55
Apply a waterproof coating on the dome ring apron and face (Tamoseal)

This repair work extended the useful life of the tank by 2-5 years. The question then was whether to abandon the existing tank or replace it with a new tank. To evaluate if a replacement tank was needed, a storage evaluation was completed. US Census trends and ASR data used to estimate service populations and demands to 2041 showed that the future MDD was estimated at 10.7 mgd. Emergency storage, equalization storage, and fire flow storage were calculated and totaled for current and future demand conditions, showing that the future required storage for the system was approximately 2.77 mg. While having a water storage surplus may initially sound like a positive, too much of a surplus can lead to water quality issues such as water age and disinfection byproducts. This data indicated a replacement tank was not needed based on needed system storage alone.

Hydraulic impact was also studied. Pressure decreased 2-4 PSI depending on which sources were running, and the available fire flow decreased up to 600 gpm, but was limited to the area around the tank which is mostly residential. Resultant flows were sufficient for the residential area.

While storage and hydraulics showed that the tank was not needed, it was determined that there would be significant lack of fire protection in much of the system if the Sackett Tank was offline for repairs or other issues in addition to elimination of the Provin Mountain Tank. Due to the lack of fire protection under this scenario, it was ultimately recommended to replace the tank.

EPS modeling was used to evaluate change in water age for various size replacements. It was ultimately decided to construct a 2 mg tank with the recommendation that the City change the operation of their wells to increase fluctuation in tank levels. Overflow was decided to match the old tank at 428 feet, and the inside diameter of the new tank would be 79 feet compared to 148 feet of the existing tank. The new Provin Tank is currently in design with an anticipated bid this fall, with site work expected to begin by late fall. Given that temporary repairs were completed in April 2022, we are on track to replace the tank within the 2-3 year time frame based on the lifespan of the temporary repairs.

The existing tank will be demolished after the new tank is in service.

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